Debottlenecking
Increase Your Capacity with Continuous Manufacturing!
Problems with Batch Production Solutions with Continuous Production
Pre-Product Preparation | |
More tanks needed → high space demand | Install additional mobile mixing stations → space savings >90% |
Not mobile | Mobile design mounted on a movable skid |
Reaction | |
Fixed installation with high space demand | Mobile installation with small space demand |
Extensive process times due to large mass & heat transfer distances | Short process times due to enhanced mass & heat transfer |
Potential safety issues due to high reactor volume | Increased safety due to reactor volume reduction |
High manpower demand | Reduced manpower due to easy automation |
Storage | |
Batch release by sampling | Product release by online/inline analytics |
High storage demand due to buffering of the batch | Low storage demand due to online/inline drumming |
Quality fluctuations due to lower process capability | Stable quality due to continuous manufacture |
The 4 Steps of Debottlenecking
Step 1: Evaluation of the Current Status
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Step 2: Design of a Debottlenecking Concept
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Step 3: Engineering & Plant Construction
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Step 4: Plant Delivery & Start-Up
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Enhanced
Capacity! |