A+ R A-


Increase Your Capacity with Continuous Manufacturing!


Increase Capacity with Continuous Manufacturing


Batch Manufacturing vs Continuous Manufacturing

   Problems with Batch Production                   Batch to Conti Arrow              Solutions with Continuous Production


Batch Production Problems

Flow Chemistry Production Solutions


Pre-Product Preparation
More tanks needed → high space demand Install additional mobile mixing stations →
space savings >90%
Not mobile Mobile design mounted on a movable skid



Fixed installation with high space demand Mobile installation with small space demand
Extensive process times due to large mass & heat transfer distances Short process times due to enhanced mass & heat transfer
Potential safety issues due to high reactor volume Increased safety due to reactor volume reduction
High manpower demand Reduced manpower due to easy automation



Batch release by sampling Product release by online/inline analytics
High storage demand due to buffering of the batch Low storage demand due to online/inline drumming
Quality fluctuations due to lower process capability Stable quality due to continuous manufacture



The 4 Steps of our Debottlenecking Process

Batch Vessels



Step 1: Evaluation of the Current Status



  • Execution of an on-site workshop


  • Definition of debottlenecking opportunities


  • Suggestion for debottlenecking techniques


Design of Debottlenecking Concept




Step 2: Design of a Debottlenecking Concept



  • Conceptual engineering


  • Process flow diagram


  • Automation concept



Engineering & Plant Construction



 Step 3: Engineering & Plant Construction



  • Basic engineering


  • Detailed engineering


  • Plant construction


Plant Delivery & Start-Up



 Step 4: Plant Delivery & Start-Up



  • Installation on-site


  • Plant start-up


  • Site acceptance test 








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