Continuous Formulation Optimization

Debottlenecking Injectables Production for Enhanced Efficiency

Interested in further details?

By submitting your information, you’re giving us permission to email you. You may unsubscribe at any time. We do not sell your data.

Dr. Dirk Kirschneck about continuous formulation processes

Microinnova successfully delivered a debottlenecking solution for a pharmaceutical manufacturer to enhance the efficiency of their injectables production plant. By switching from batch to continuous formulation processes, the plant achieved complete mixing within minutes instead of hours, reducing reactor volumes by a factor of 100. This transformation improved product quality, eliminating the need for repeated testing and adjustments. The integration of Process Analytical Technology (PAT) tools in the continuous formulation process enabled real-time quality control, significantly reducing quality costs and increasing reliability.